Then we get up to just a few weeks ago and are finally caught up! I got my winch installed on a custom hidden winch mount built by
Unlimited Offroad in Fenton, MI. I been working a design idea for a while, but I don't have any welding experience, and this was not the project to try to start welding on! SO I ended up going to Unlimited Offroad, and they took my design and made it so much better! You might have seen the pics already in a few other threads, but without further ado, here are the pics!
First off, as stated above, this is a custom hidden winch mount for use on the JK stock bumper. The winch mounted inside is a Warn VR Evo 8S. Now, I chose to go with the hidden mount in the stock bumper for a few reasons. First off, I didn't want the the winch up in front of the grill and I wanted to leave all of the airflow possible to the grill. Second, weight was a big factor that I wanted to keep down. From keeping weight down for drivability of the highway to keeping it down for off roading, I hate adding the unnecessary weight of a big steel bumper that I really do not need for the type of off roading I do. I love how easily my Jeep gets through obstacles that many others I wheel with struggle with and I believe a huge factor is the weight of my rig being so light! And lastly, I really don't mind the look of the stock bumper and really wanted something unique for it as well!
The guys at Unlimited started this mount with an AEV winch plate and modified from there. The winch is mounted upside done and they rotated the clutch lever so it is easily accessible from the front of the Jeep. And yes, the clutch lever is easily reachable through the lower skid or from between the skid and the bumper. Speaking of the skid, the guys wanted to tuck the winch down in the bumper as low as possible and my Crawltek Revolution lower bumper skid that I had added a while ago was the absolute perfect fit for winch protection! You might also note in the pictures that the front bumper maintained all the components from the top side, but it did shift forward about 1/2"-3/4", but unless you are looking for it, it is not noticeable! Additionally in the photos, you might not that the control pack is remoted mounted on a custom alternator bracket front and center. And lastly, there is also a two fairlead setup. There is a fairlead mounted inside the bumper to the actual winch plate and then there is a spacer on either side from that to the external fairlead that you see on the front of the bumper. So the fairlead on the front does have some good strength to pull against, however there is also nothing inside to cut the synthetic line. Additionally, from my original design, the guys pulled the winch a bit further forward to decrease the size of spacer they would need to the bumper as well as give the external fairlead a bit more strength. This also meant that they needed to push the fog lights a little bit further forward into the holes in the bumper, but once again, unless you are really looking hard, you would never catch that change! Then lastly, everything was fully gusseted and reinforced to make the mount really stout and then all was powder coated black to cover up all the bare metal! This was definitely not a small undertaking, however I am super happy with the end result and especially how clean it came out!