Windshield LED Light Install (continued)
9. First, I started by fastening the light brackets, with the lights attached, to their mounting location on the Jeep.
a. Drivers side was as simple as removing the torque screws at the base of the windshield on the front side (just 2 torque screws)
b. Line the bracket with the padding on the back (in between the bracket and the windshield frame) with the existing holes on the windshield frame
c. Reinsert the 2 torque screws you had just removed
d. Make sure the screws thread into the holes
e. Tighten down the torque screws, and your are good to go. And as you can see in the picture, the stock torque screws are used and the light is fastened just fine!
f. The passenger side provided much more of an issue for me, as you begin the same way be removing the existing 2 torque screws on the front of the windshield frame.
g. I then attempted to place the light bracket the same way as the driver side, but I found that if it was attached the same way, it pinched the passenger side wiper to the windshield and did not allow it to move.
h. Therefore, one more trip to AutoZone for some washers and longer bolts which matched the size of the holes in the windshield frame.
i. Once I had the correct sized bolts, I tried to reattached the bracket
j. It took some fiddling and test fits with washers as spacers, but I was able to tighten the bracket down without it pinching the passenger side wiper. It took two washers on the more inward hole to tilt the passenger side bracket out slightly, but it is 100% clear then. Eventually, I may go ahead and have the bracket reworked a bit so as not to have to have “spacers” in there at all, but for the time being, it has worked exactly how I needed it to! So as you can see below, there are now silver bolts which are longer than the stock holding it in, as well as in the second picture you can see the washers inserted as spacers behind the bracket and the weather stripping which is also behind the bracket!
10. So with the actual lights mounted to the Jeep now, the next task was wiring
a. I started by splicing the ends of wires coming off of the lights, into the new AutoZone switch harness ends which were meant for the lights (2 splices for each light, and while I would have loved to solder the connections together, I did not have those tools available when I did this so I used wire splices from AutoZone, which were the blue clips that you clamp close and they tap the two wires…one day I will go back and make those connections better)
b. Anyhow, that is a total of 4 splices per side of the Jeep and then the connection points were wrapped extremely good and tight with tape!
c. I then undid the 4 torque screws which are located on the panel the wipers are located in
d. From here, I was able to lift the panel up just enough and slide the harness down underneath this panel, which as you can see as a lot of empty and unused space.
e. Once you tighten the panel just in front of the windshield back on, you can then work on making the connections to the power and ground.
f. First was to make the connection to the battery for power. This was connected to the positive pole by removing one of the bolts on the connector on top, sliding the end of the harness on for a power connection, and then reattaching the bolt
g. Then, we had to find a location to hang the fuse. For this, I ran the wire harness forward from the battery up next to the fuse box and undid one of the bolts on the edge of the body of the hood.
h. Then lined the hole up in the top of the fuse holder and put the bolt back through that, and into its original hole. You can also see the ground connection I made for the fuse itself in the first picture
i. After the fuse was held in place, I then ran the other power end of the wire to a switched power source. The directions with the harness said to find the parking lamp wire and splice this wire into it, however a buddy of mine showed me a trick her used on his Camaro for an easier connection, which was to find a fuse to one of the parking/running lights and wrap the end of the wire around the fuse. So That power end of the wire is wrapped around the fuse which runs the parking light on the right rear taillight.
j. With these connections made, I then ran the remaining unused wires across the firewall in the engine compartment, to the driver side of the Jeep. From here, I made the ground connection for the switch on another similar bolt located on the body which I removed, then placed the ground connect on the bolt and reinserted the bolt to the proper hole.
***Extra side note...please do not drop the bolt when you loosen it to get the ground connection on. My buddy helping me dropped the bolt, and the location that it was at, it fell in between the engine compartment panel and the driver front body panel, and was almost nearly impossible to get out, but luckily, I was able to move the wheel well and get a magnetized screw driver just far enough into the small hole in between the panels and get the bolt back out, but that was another 20 minutes wasted just getting that out, so be careful when handling those!***
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