The disassembly has begun, loaded with cans of pb blaster! So I emailed warn since the serial numbers are intact and found out that this winch was produced in 1983 so I've got an old baby. I love vintage. I do fear that I'll have to end up replacing more parts due to excessive wear if they haven't been properly cared for.
It looks like they kept the original plastic housing cover and modded in a different remote with 6 pins. I'll be replacing this with an aluminum aftermarket piece. It looks like the sollenoids are in okay condition and I may keep them if functional but will eventually upgrade to the albright contractor.
The motor housing is pretty rusted and I can't make out which model it is right now but I'm going to assume it's original which would make it a 2.5hp. More than likely I'm going to upgrade this to either the 4.6hp or 6hp.
It appears the clutch handle is missing and will need to be replaced.
Drum is free of the old winch cable. I'll be adding dyneema rope instead of using cable going forward.
Upper housing is free, clutch is pretty rusted but the gears look amazingly good.
Lower housing was dry with a little bit of thick smudge but I could move everything by hand freely.
I have met my match, hardest part to remove so far is the brake assembly. I didn't have access to a puller but I did have some metal c clamps lying around. I attached them and hammered them out.
So much rust, I'll see what kind of condition everything is in after I start cleaning.
Everything is out, next process will be a deep clean. I'll then drill and tap the main shaft for the brake assembly to prevent accidentally dislodgement of the shaft from the circlip. I'll going to add a fill and drain to the housing for easier oil servicing. I'm also going to add some zerk fittings on the end plate of the drum. To prevent accidently free spooling, I'll be drilling and tapping the clutch. Lastly I'll be painting the surfaces and replacing the decals on the housings.