Materials list
Heres the list I made early on. Not much has changed.
Materials
1" ID, schedule 40, black pipe - total length =*51 feet
1/2" ID,schedule 40, black pipe - total length =*1 foot, 6 inches
1/4" plate, 12" x 12" - total pieces this size = 4 (used for latches to attach to each door)
Already have*1/4" plate, 6" x 6" - total pieces this size = 2 (used for side view mirror plates on two front doors)*
All bolts, nuts and washers ordered from Bolt depot on 1/11/15
3/8"-16 x 3 3/4" hex head bolt, stainless steel 18/8 - total needed = 8 (two per door for hinges)
3/8"-16 lock nuts, stainless steel 18/8 - total needed = 8 (two per door for hinges)
3/8" flat washers, stainless steel 18/8 - total needed = 16 (four per door for hinges)
#10-24 machine screw, Phillips pan head, stainless steel 18/8 - total needed = 16 (four per door latch assembly)
#10-24 lock nuts, stainless steel 18/8 - total needed = 16*(four per door latch assembly)
#10 flat washers, stainless steel 18/8 - total needed = 32*(eight per door latch assembly)
Front Door
Top rail 38"
Center rail 38"
Bottom rail 85"
Support angle rail 12"
173" per front door = 14.42 feet or 28.84 feet for both front doors (so get 30 feet)
Rear Door
Top rail 30"
Center rail 25"
Bottom rail 66"
121" per rear door = 10.08 feet or 20.16 feet for both front doors (so get 21 feet)
Door Latches
One pair Rugged Ridge latches - need two sets (one pair on hand now)
http://smile.amazon.com/gp/product/B004IA7N0I/ref=oh_aui_detailpage_o04_s00?ie=UTF8&psc=1
Door Limiter Straps
Front
http://www.jeep4x4center.com/warrior-copy-products-front-door-limiting-strap-kit-war90798.html
Rear
http://www.jeep4x4center.com/warrior-copy-rear-door-limiting-strap-kit-war90799.html
Mirrors
http://www.jeep4x4center.com/rugged-ridge-quick-release-mirrors-black-pair-11025-12.html
Bed-liner/Paint
Still deciding on this, but definitely black
Total cost minus welding consumables is about $350ish.